高压水雾化制备粉末材料生产线气雾化制备粉末材料生产线真空熔炼气雾化制备粉末材料生产线旋转盘离心雾化制备粉末材料生产线等离子体雾化制备粉末材料生产线急冷法非晶粉末材料生产线(中日合作)等离子体球化制备粉末材料生产线氮气保护气动分级超细粉末材料系统电极感应熔炼气雾化制备粉末材料生产线燃气火焰球化制备粉末材料生产线先进粉末材料生产装备推杆式脱氧还原设备钢带式脱氧还原设备网带式脱氧还原设备管式回转煅烧设备井式水蒸汽热处理设备卧式真空脱脂设备粉末材料热处理装备真空脱脂烧结一体装备高比重(PM/MIM)卧式真空烧结装备高温钼钨丝烧结装备全自动推杆式烧结装备网带式烧结装备高真空大型真空烧结装备燃气快速脱蜡/气淬网带式烧结装备真空高温感应烧结装备CIM陶瓷烧结装备连续式真空/气氛热加工设备压力烧结炉粉末制品烧结装备真空钎焊炉高温连续石墨化生产设备真空定向凝固炉真空回火/退火炉真空感应熔炼炉双室真空油淬气冷炉CIM陶瓷脱脂装备先进热处理装备真空(非真空)熔炼气雾化制备粉末材料生产线等离子体球化制备粉末材料生产线等离子体雾化制备粉末材料生产线超细/纳米多元复合正极材料及球形硅粉末负极材料生产技术解决方案钢带式材料煅烧合成设备推板式材料煅烧合成设备管式回转煅烧设备正极材料生产设备技术方案应用领域石墨烯制备创新材料生产技术专业解决方案先进零部件产品生产解决方案储能电池解决方案智能装备和新材料技术测试和展示中心安装培训售后技术支持配件供应服务与支持关于我们专家顾问团企业文化资质荣誉组织机构厂房厂貌联系我们人才招聘?技术解决方案之推杆式还原炉进出料现场视频技术解决方案之推杆进出料现场视频技术解决方案之推杆进出料现场视频久泰科技出口日本水雾化制备粉末材料生产线视频出口欧洲解决方案案例视频资料下载内部管理平台
案例详情 / Case Details
旋转盘离心雾化制备粉末材料生产线
编号: JTLXWH
技术方案简介: 旋转盘离心雾化技术原理,是金属溶液从熔炼炉通过限流导出装置流向高速旋转盘中心,然后沿径向分布,在旋转盘上面形成一层金属熔液薄膜,在惯性和离心力的作用下,金属熔液薄膜到达旋转盘边缘, 雾化成液滴,进而凝固成粉末。雾化时通过控制雾化温度、旋转圆盘转速等参数,可制造出粒度均匀、流动性和排列性好,无空心孔的高质量粉末材料。 旋转盘离心雾化设备适合制备各种熔点的金属和合金粉末,如生产焊料、铝粉、镁粉、锡铅粉
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旋转盘离心雾化制备粉末材料生产线

设备用途及原理

   旋转盘离心雾化技术原理,是金属溶液从熔炼炉通过限流导出装置流向高速旋转盘中心,然后沿径向分布,在旋转盘上面形成一层金属熔液薄膜,在惯性和离心力的作用下,金属熔液薄膜到达旋转盘边缘,雾化成液滴,进而凝固成粉末。雾化时通过控制雾化温度、旋转圆盘转速等参数,可制造出粒度均匀、流动性和排列性好,无空心孔的高质量粉末材料。

   旋转盘离心雾化设备适合制备各种熔点的金属和合金粉末,如生产焊料、铝粉、镁粉、锡铅粉、锡锌粉、铜粉、不锈钢粉等球形粉体材料。


Application and Principles

       The principle of rotating-disk centrifuge atomization technology refers to that metal liquid flows from smelting furnace toward the center of high-speed rotating disk along through current-limiting guiding device, and then distributes radially, forming a motel-metal thin membrane over rotating disk and this membrane reaching the edge of rotating disk under the effects of inertia and centrifugal force, and consequently the thin membrane is atomized into droplets and furthermore they are              solidified into powder. With controlling the parameters of atomizing temperature and rotating speed of rotating disk, atomization can produce high-qualified non-hollow-bore powdered material with even particle size, good flow-ability and good arrangement.

Rotating-disk centrifugal atomization equipment is suitable for the preparation of metal and alloy powders with various melting points, such as solder, aluminum powder, magnesium powder, Sn-Pb powder, Sn-Zn powder, copper powder, stainless-steel powder and other spherical powdered materials.


设备优势及特点

  适合制备各种熔点的金属和合金粉末,用于电池材料、触煤及注射成型、3D打印材料

  粉末流动性和排列性好

  减少生产成本和工序,能制造出无空心的高品质粉末,粉末粒度均匀

  设备工艺操作简单,容易维护

  雾化转速一般为20000~40000rpm日产量可达2吨以上

  目前公司已开发出适合高熔点、超细粉末的旋转盘离心雾化制备粉末材料生产线,熔炼温度达1750℃、高速电机60000~120000rpm,可生产粉末粒度5~350чm


Advantages and Features

        It is applied to the preparation of metal and alloy powders with various melting points, for battery materials, catalyzer and injection molding, 3D printing materials;

The powder produced with good flow-ability and arrangement;

It reduces production costs and procedure steps, and produces high-qualified non-hollow powder with even particle size;

Equipment technology is easily operated and maintained;

The rotating speed for atomization is usually 20000~40000rpm, and daily output can reach more than 2 tons;

Currently, this company has already developed rotating-disk centrifugal atomization preparation powdered material production line, suitable for high melting-point and superfine powder. Its smelting temperature reaches 1750, high-speed electric motor 60000~120000rpm, and it is available for producing the powder with particle size 5~350 μm.


设备主要技术指标

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Primary Technical Index

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设备核心模块结构技术

  旋转盘离心雾化制备粉末材料生产线由熔炼炉,高速离心雾化器,雾化粉末收集桶等设备模块构成,各模块之间通过智能控制系统实现精准控制。


Core Module Structure Technology

       Rotating-disk centrifugal atomization preparation powdered material production line is consisted of smelting furnace, high rotating-speed centrifugal atomizer, and atomized powder collecting barrel. Each module is precisely controlled by intelligent controlling system.  

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