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真空脱脂烧结一体装备
编号: JTZKS
技术方案简介: 本系列卧式真空脱脂烧结装备系列主要用于MIM/PM不锈钢制品、多孔过滤材料、硬质合金、高温合金、高比重合金、磁性材料、碳化物等制品的脱脂与烧结,可在同一炉体内实现连续脱脂与烧结两道生产工序。  设备主要功能:真空烧结,分压烧结、气氛烧结、负压脱脂、充气冷却、强制冷却、真空降温,自然降温。  设备主要结构:采用卧式水冷套结构,前开门或前后双开门,客户可根据炉温高低和工艺要求,采用石墨作发热体及隔热屏
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真空脱脂烧结一体装备


设备用途及原理

   本系列卧式真空脱脂烧结装备系列主要用于MIM/PM不锈钢制品、多孔过滤材料、硬质合金、高温合金、高比重合金、磁性材料、碳化物等制品的脱脂与烧结,可在同一炉体内实现连续脱脂与烧结两道生产工序。设备主要功能:真空烧结,分压烧结、气氛烧结、负压脱脂、充气冷却、强制冷却、真空降温,自然降温。

  设备主要结构:采用卧式水冷套结构,前开门或前后双开门,客户可根据炉温高低和工艺要求,采用石墨作发热体及隔热屏。采用石墨密封箱,其中插有多层高强度石墨料板,发热体可分成多区布置,各区独立控温,可编程PID调节。


Overview and Principles

 This series of horizontal vacuum degreasing and sintering equipment is mainly applied to the degreasing and sintering of MIM/PM stainless-steel products, bored filtering material, cemented carbide, high-temperature alloy, high-proportion alloy, magnetic material, and carbide products, accomplishing two continuous producing procedure, degreasing and sintering, in one furnace.

 Major structures: horizontal water cooling unit pattern and front-door or bi-doors front and rear. Depending on the demand for furnace temperature and process requirement, clients can choose graphite as heating element and heat insulating screen. Adopt carbon sealed box, which is inserted with multi-layer high-impact graphite material plate. Heating elements can be distributed among multiple districts, and each one can control temperature independently, programmable PID regulating.


设备优势及特点

  本设备由结合多年制造设计经验,并结合当前各领域最先进技术,应用保持行业领先水平的整体解决方案系统,推出的广受市场欢迎的新材料制备。

  主要有以下优势和特点:具备专利技术(专利号:201330535452.6)创新研制的一体化炉结构。

     1、同炉体脱脂与烧结,可免除产品反复搬移、加热与冷却,提升产品质量,缩短生产周期,提高生产效率;

      2、专用脱脂密封炉胆和捕脂器以减少内炉壁、隔热屏及发热体污染,脱脂与 集脂更加有效;

      3、专用密封炉胆有利于改善炉温均匀性;

      4、定向气流脱脂,强化脱脂效果,脱脂更趋彻底;

      5、可恒压/分压烧结,实现抑制金属挥发,改善产品致密性及质量;

      6、配有快速冷却功能,可根据生产工艺调整冷却速度。

      7、炉膛可整体移出,便于维护。

      8、配备充气装置、可向炉内充入保护性气体或工作气体,充气流量可调。

      9、配备炉内循环冷却装置,可加速炉内物料冷却,缩短工作周期,利于提高产品质量和工作效率。

     10、采用一键启动式控制,自动化程度高。


Advantages and Features

 This equipment made by combining with rich experience of producing and designing, and also with the most advanced, presently, technologies among each fields, applies integrated solving system which maintains the leading-level in the field, and introduces the new material preparation which is commonly marketing-popular.

 It mainly has following advantages and features:

Owned patent technologies (Patent No. ZL200730070496.0), integrated furnace structure is innovated and developed.

          1. One-furnace degreasing and sintering can prevent repeated removing of products, heating and cooling, improve product quality, shorten production period, and increase production efficiency;

2. Particular degreasing seal furnace and fat trapper reduce the pollution on inside furnace wall, heat insulating screen and heating elements, allowing more efficient degreasing and fat gathering;

3. Particular sealed furnace is beneficial for improving the homogeneity of furnace temperature distribution;

4. Directional current degreasing strengthens the effect of degreasing, and makes it more completely;

5. It can conduct constant-pressure/partial-pressure sintering, achieving the compression of metal volatilization, improving product densification and quality;

6. Equipped with fast-cooling function, regulating cooling speed depending on production process;

7. The furnace hearth can be removed out, convenient for maintenance;

8. Equipped with gas filling device, filling in furnace with shielding gas or working gas, and its flow is adjustable.

9. Equipped with furnace internal-circulation cooling device, accelerating the cooling of material in furnace, shortening working period, and beneficial for improving product quality and performing efficiency;

10. Adopt one-key launching control, high automation.


设备可通过升级以下装备提升性能:

      1锁紧圈自动开启炉门装置

      2整体式硬质碳毡隔热屏(进口材料)

      3进口石墨发热体,石墨密封箱体

      4钼发热体及钼+金属隔热屏

      5智能一键式控制系统

      6超高真空获得系统(油扩散泵)

Improve the performances of following devices through upgrading:

1. Lock-ring auto-open- door device

2. Integrated rigid carbon felt heat insulating screen (imported material)

3. Imported graphite heating element, and graphite sealed box

4. Molybdenum heating element and molybdenum & metal heat insulating screen

5. Intelligent one-key control system

6. Ultrahigh vacuum obtaining system (oil diffusion pump)


设备主要技术参数 Principle Technical Parameters

  以下是设备产品技术参数,部分数据会随着产品创新改进,最新数据请联系我们:

Product technical parameters of equipment are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest data:

以上为标准配置,可根据客户要求进行调整。

It is standard configuration above, and can be adjusted according to the demand from customers.

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