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案例详情 / Case Details
高比重(PM/MIM)卧式真空烧结装备
编号: JTZKS
技术方案简介: 久泰科技生产的本系列高比重合金(PM/MIM)卧式真空烧结装备主要用于高比重合金的烧结。 主要功能:真空内烧,分压烧结、通氢烧结、通氮烧结、真空降温、自然降温、充气冷却、强制冷却等。
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高比重合金(PM/MIM)卧式真空烧结装备


设备用途及原理

  本系列高比重合金(PM/MIM)卧式真空烧结装备主要用于高比重合金的烧结。

  主要功能:真空内烧,分压烧结、通氢烧结、通氮烧结、真空降温、自然降温、充气冷却、强制冷却等。


Overview and Principles

This series of high-proportion alloy (PM/MIM) horizontal vacuum sintering equipment, produced by is primarily applied for sintering of high-proportion alloy.

 Its major functions: vacuum inside sintering, partial-pressure sintering, hydrogen sintering, vacuum cooling, natural cooling, charge cooling, and forced cooling etc.


设备优势及特点 Advantages and Features

  一、创新技术优势

        1、烧结技术新标准;

        2、多项行业首创的全新功能及工艺;

        3、替代传统钼丝推杆式烧结炉,烧结产品质量更高。


A. Innovative Technology Advantage

       1. New standard on sintering technology;

       2. Multi-field originally brand-new function and process;

       3. Substitution for conventional tungsten-wire pusher type sintering furnace, generating higher-quality sintering products.


二、智能控制系统优势

  1、采用10-15寸人机界面,集中输入数据、集中管理、集中控制;

  2、全自动运行(压力,流量,点火等全自动调节);

  3、实时报警,历史报警记录;

  4、报警后自动判断处理,分级等待;

  5、温度、流量、速率、压力、工艺整体输入;

  6、实时趋势曲线、历史趋势曲线;

  7、操作权限:操作者、管理者等(密码保护);

  8、多段工艺曲线选择;

  9、可升级远程协助诊断功能系统。


B. Intelligent Control Technical Advantages

 1. Adopt the best human-machine interface, 10-15 inch, among German brands, centralized date input, centralized management, and centralized control;

 2. Completely auto-operation (completely auto-regulating, such as boating time, pressure, flow, ignition);

 3. Real-time alarm, historical alarm recording;

4. Auto-deciding handling methods after alarming, waiting with grades;

5. Integrated input of temperature, flow, pressure, and boating time;

6. Real-time tendency curves and historical tendency curves;

7. Operating authorization: operator, manager etc. (password protected);

8. Multi-stage technological curve options;

 9. Upgradable remote assisting-diagnosing system


三、整装系统设计优势,占地面积小

  1、采用立体化设计,将加热变压器立于炉体上方,冷却水与炉体,泵组管道整体化设计,使占地面积缩小了30%,可选择两种摆放形式;

  2、设备整机采用烤漆。


C. Overall Designing Advantages, occupying small area

 1. Adopt 3D designing, placing heating pressure transformer above furnace, integrated designing of cooling water and furnace, pumping unit pipes, narrowing the occupied area with 30%, and two placing types available;

 2. The entire equipment is painted by baking varnish.


四、工艺精准控制技术优势

  1、采用质量流量控制器及比例阀控制器,根据工艺参数自动流量调节,避免了转子流量计及开闭式控制器因压力波动等参数的变化导致进气量的不稳定(20-50%波动率);

  2、每种工艺气体各有两个报警输出(警告报警、动作报警);

  3、精细化气体流动控制,气体能够均匀的流过产品。


D. Process Accurate Controlling Technology Advantages

 1. Adopt mass-and-flow controller and proportional valve controller, auto-regulating flow depending on process parameters, preventing the unstableness (20-50% fluctuating rate) of gas input volume caused by rotary flowmeter and open-close type controller due to the variation of parameters like pressure fluctuation.

 2. Each process gas has two alarm output (warning alarm and action alarm);

 3. Refined gas flowing control, and gas can evenly permeate into products.


五、生产效能大幅提升

 1、生产能力单炉最大1.5吨;

 2、创新型保温隔热技术,节省电能50%以上;

 3、气体节省30%以上;

 4、单炉烧结产品合格率≥99%


E. Production Efficiency Greatly Increased

 1. Production max output of singe furnace approximates 1.5 ton.

 2. Innovative holding insulation technology, saving more than 50% electricity consumption.

 3. Save more than 30% gas consuming.

 4. Single-furnace product qualification ratio≥99%.


六、设备控制优化,快速强制冷却

 1、后门内置热交换器;

 2、风机变频器无极控制;

 3、根据工艺曲线降温(速率可控制);

 4、提高生产效率。


F. Equipment Control Optimized, Fast Forced Cooling

1. Rear-door internal heat exchanger;

2. Fan frequency converter stepless controlling;

3. Cooling down according to process curves (speed is adjustable);

4. Increase production efficiency.


七、安全优势

  1、大规格防爆装置;

  2、自动泄压装置;

  3、反充压装置。


G. Security Advantage

 1. Huge-scale explosion-proof equipment;

 2. Pressure auto-relief device;

 3. Back-pressure filling device.


八、整机性能升级优势

  1、炉内多点温度检测(美国热电偶);

  2、冷却水流量自动检测控制;

  3、干式螺杆真空泵(德国莱宝/同级);

  4、阀门采用德国、日本品牌;

  5、人机界面采用德国最优品牌。


H. Integrated performance upgrading advantages

 1. Multi-point temperature testing inside furnace (American thermocouple);

 2. Auto-examining and controlling on cooling water flow/temperature;

 3.Dry-style screw vacuum pump (German Leybold/same class);

 4. Valves applies German and Japanese brands;

 5. Human-machine interface adopts the best brand in Germany.


设备主要技术参数Principle Technical Parameters

  以下是设备产品技术参数,部分数据会随着产品创新改进,最新数据请联系我们:

Product technical parameters of equipment are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest data:

以上为标准配置,可根据客户要求进行调整。

It is standard configuration above, and can be adjusted according to the demand from customers.

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